Updated Diagram – Urine Separator, Sink Drain, Sump Pump, and Gray Tank System

This diagram shows the updated plumbing layout for the bathroom: the composting toilet’s urine separator and the bathroom sink both drain into the sump pump box.
The sump pump then sends all liquids to the interior gray tank, with a check valve placed before the gray tank to prevent any backflow.
The toilet sits elevated above the sump pump by at least one foot, ensuring reliable gravity flow.

System Diagram (Top‑Down Flow)


                 ┌───────────────────────────────┐
                 │     COMPOSTING TOILET         │
                 │   (Urine Separator Outlet)    │
                 └──────────────┬────────────────┘
                                │
                                │  Gravity-fed Urine Line
                                ▼
                 ┌───────────────────────────────┐
                 │       BATHROOM SINK           │
                 │  (Drain Tied Into Urine Line) │
                 └──────────────┬────────────────┘
                                │
                                ▼
                 ┌───────────────────────────────┐
                 │   COMBINED DRAIN LINE (1")    │
                 │  Sink + Urine to Sump Pump    │
                 └──────────────┬────────────────┘
                                │
                                ▼
                 ┌───────────────────────────────┐
                 │     SUMP PUMP BOX (12V)       │
                 │  - Collects shower water      │
                 │  - Collects urine + sink      │
                 │  - Auto pump activation       │
                 └──────────────┬────────────────┘
                                │ Pressurized Output
                                ▼
                 ┌───────────────────────────────┐
                 │         CHECK VALVE           │
                 │  (Prevents backflow from tank)│
                 └──────────────┬────────────────┘
                                │
                                ▼
                 ┌───────────────────────────────┐
                 │       INTERIOR GRAY TANK      │
                 │  - Receives all pumped liquid │
                 └───────────────────────────────┘

Side‑View Height Relationship


   [Composting Toilet]
            │
            │  (Urine Line)
            ▼
   [Sink Drain Tie-In]
            │
            ▼
   (Combined Drain Line)
            │
            ▼
   [Raised Shower Platform]───────────────┐
            │                              │
            ▼                              │
      [Sump Pump Box]  <───────────────────┘
            │   (Pumps upward)
            ▼
      [Check Valve]
            │
            ▼
      [Interior Gray Tank]

This layout ensures the toilet and sink both drain by gravity into the sump pump, while the sump pump handles all elevation changes needed to reach the gray tank.

Why the Sink Tie‑In Helps

Tying the bathroom sink into the urine line provides several benefits:

Flushes the urine line with

Build Notes – Floor, Insulation, and Bathroom Plumbing

Build Notes & Lessons Learned – Floor, Insulation, and Bathroom Plumbing

As I continue refining the design for the cargo trailer conversion, I’m collecting important details that will influence how the trailer is ordered and how the interior systems are built.
These notes focus on floor structure, insulation planning, and bathroom plumbing considerations based on research and reference videos.

No Dovetail for a Level Interior Floor

For this build, a flat, level floor is essential. This means the trailer must be ordered with no dovetail.
A dovetail is the angled drop at the rear of many cargo trailers, designed for loading low vehicles.
While useful for ramps, it creates an uneven interior floor and complicates cabinetry, flooring, and bathroom layout.

Choosing a non-dovetail rear ensures:

A fully level floor from front to back
Simpler installation of flooring, insulation, and cabinetry
Better support for the raised shower platform and tank placement

Interior Doors Must Be Raised for Floor Insulation

If the trailer does not come factory-insulated, the interior floor will be built up with insulation and subfloor layers.
This adds approximately 1.5 inches of height to the finished floor.

To avoid clearance issues:

Interior doors (bathroom, bedroom, etc.) must be raised at least 1.5″ during installation.
Dealers should not install interior trim — trim should be left loose inside the trailer.

This prevents the door from dragging on the finished floor and allows trim to be installed after insulation and flooring are complete.

Backer Boards Before Insulation (Video Reference)

In this video (timestamp 2:15):

Cargo Trailer Conversion – Insulation Prep

The creator explains the purpose of installing backer boards before adding insulation.
These boards provide:

A solid mounting surface for walls and fixtures
Structural support for areas where screws cannot bite into foam
Better rigidity and long-term durability

This reinforces the plan to include backer boards in key areas before insulating the walls and ceiling.

Urine Separator Plumbing Into Sump Pump (Video Reference)

In this video (timestamp 27:50):

Cargo Trailer Bathroom Plumbing – Urine Separator & Sump Pump

The builder demonstrates how the urine separator line from a composting toilet can be routed into the same shower sump pump box that feeds the gray tank.
This setup includes:

A dedicated urine drain line entering the sump box
A check valve to prevent backflow from the gray tank
Automatic pumping of both shower water and urine into the gray tank

This is a useful reference for integrating the composting toilet’s liquid output into the interior gray tank system without needing a separate container.

Summary

These notes help shape several key decisions for the build:

Order the trailer without a dovetail for a level interior floor.
Ensure interior doors are raised 1.5″ if insulating the floor after delivery.
Use backer boards before insulation for structural support.
Consider routing the urine separator into the sump pump with a check valve.

These insights will be incorporated into the final layout and construction plan as the build progresses.

Shower Drain Components Under Consideration for the Bathroom Build

As I plan the raised shower platform for the bathroom, I am exploring different components that will allow the shower to drain directly into the interior gray tanks.
Keeping all tanks inside the trailer is a priority for freeze protection, maintenance access, and overall system reliability.
Two products that may play a role in this design are a low-profile shower drain and a compact 12V shower sump pump box.

Scandvik Low Profile Drain Stopper – 1″ Outlet

This drain is designed for marine environments where space is limited and drainage must be routed through tight areas.
Its low-profile design makes it a strong candidate for a raised shower floor where vertical clearance is limited.

Outlet Size: 1 inch
Design: Low-profile for tight installations
Intended Use: Marine showers and wet areas
Potential Benefit: Allows the shower pan to sit lower while still routing water into a sump box

This drain could be mounted directly into the raised shower platform, feeding into a sump pump box located beneath or adjacent to the shower structure.

Zuomeng 12V Automatic Shower Sump Pump Box – 750 GPH

This sump pump box is designed for boats and RVs to collect shower water and automatically pump it to a gray tank.
For a cargo trailer conversion with interior tanks, this type of system allows the shower to drain efficiently even when the gray tanks sit higher than the shower pan.

Brand: Zuomeng
Flow Rate: 750 GPH
Power: 12V DC (corded electric)
Material: ABS housing
Maximum Lifting Height: 10 feet
Item Weight: 4.64 lbs (2.11 kg)
Package Dimensions: 12.05″ × 10.55″ × 5.67″
Model Number: HY-056
Included Adapters: 3/4″, 1″, and 1-1/8″ hose fittings

The sump box collects water from the shower drain and automatically pumps it into the gray tanks, making it ideal for raised shower platforms or installations where gravity drainage is not possible.

How These Components Fit Into the Shower Design

The raised shower platform will allow the drain to sit above the sump box, which then pumps water into the interior gray tanks.
This approach eliminates the need for any tanks mounted under the trailer and keeps all plumbing inside the insulated envelope.

Low-profile drain: Minimizes height while providing a clean outlet into the sump box.
Sump pump box: Automatically moves water to the gray tanks regardless of tank height.
Interior-only plumbing: Improves freeze protection and simplifies maintenance.

These components are being documented here as part of the ongoing evaluation process for the bathroom plumbing system.
Final selections will be made once the shower platform height, tank placement, and plumbing layout are fully defined.