Tag: Floor

Build Notes – Floor, Insulation, and Bathroom Plumbing

Build Notes & Lessons Learned – Floor, Insulation, and Bathroom Plumbing

As I continue refining the design for the cargo trailer conversion, I’m collecting important details that will influence how the trailer is ordered and how the interior systems are built.
These notes focus on floor structure, insulation planning, and bathroom plumbing considerations based on research and reference videos.

No Dovetail for a Level Interior Floor

For this build, a flat, level floor is essential. This means the trailer must be ordered with no dovetail.
A dovetail is the angled drop at the rear of many cargo trailers, designed for loading low vehicles.
While useful for ramps, it creates an uneven interior floor and complicates cabinetry, flooring, and bathroom layout.

Choosing a non-dovetail rear ensures:

  • A fully level floor from front to back
  • Simpler installation of flooring, insulation, and cabinetry
  • Better support for the raised shower platform and tank placement

Interior Doors Must Be Raised for Floor Insulation

If the trailer does not come factory-insulated, the interior floor will be built up with insulation and subfloor layers.
This adds approximately 1.5 inches of height to the finished floor.

To avoid clearance issues:

  • Interior doors (bathroom, bedroom, etc.) must be raised at least 1.5″ during installation.
  • Dealers should not install interior trim — trim should be left loose inside the trailer.

This prevents the door from dragging on the finished floor and allows trim to be installed after insulation and flooring are complete.

Backer Boards Before Insulation (Video Reference)

In this video (timestamp 2:15):

Cargo Trailer Conversion – Insulation Prep

The creator explains the purpose of installing backer boards before adding insulation.
These boards provide:

  • A solid mounting surface for walls and fixtures
  • Structural support for areas where screws cannot bite into foam
  • Better rigidity and long-term durability

This reinforces the plan to include backer boards in key areas before insulating the walls and ceiling.

Urine Separator Plumbing Into Sump Pump (Video Reference)

In this video (timestamp 27:50):

Cargo Trailer Bathroom Plumbing – Urine Separator & Sump Pump

The builder demonstrates how the urine separator line from a composting toilet can be routed into the same shower sump pump box that feeds the gray tank.
This setup includes:

  • A dedicated urine drain line entering the sump box
  • A check valve to prevent backflow from the gray tank
  • Automatic pumping of both shower water and urine into the gray tank

This is a useful reference for integrating the composting toilet’s liquid output into the interior gray tank system without needing a separate container.

Summary

These notes help shape several key decisions for the build:

  • Order the trailer without a dovetail for a level interior floor.
  • Ensure interior doors are raised 1.5″ if insulating the floor after delivery.
  • Use backer boards before insulation for structural support.
  • Consider routing the urine separator into the sump pump with a check valve.

These insights will be incorporated into the final layout and construction plan as the build progresses.